JoyJet MCD/CVD inserts provide extreme wear resistance and thermal conductivity for ultra-precision machining of non-ferrous metals, composites, and abrasive materials with superior surface finishes and long tool life.
Hardness: MCD inserts offer extreme hardness (HV9000–10000); CVD diamond inserts also provide high hardness, ideal for high-temperature cutting.
Thermal resistance: MCD performs stably in high-precision dry cutting; CVD inserts exhibit excellent heat resistance, withstanding temperatures above 1200°C.
MCD inserts: Best suited for ultra-precision machining of non-ferrous metals, optical components, and composite materials.
CVD diamond inserts: Suitable for high-hardness materials such as high-temperature alloys, hardened steels, stainless steels, and titanium alloys.
1. Workpiece hardness:
MCD: ideal for soft to medium-hard materials.
CVD: recommended for materials with hardness above HRC45.
2. Cutting parameters:
Optimize cutting speed and feed rate based on the workpiece and application.
3. Insert geometry:
Choose edge design according to application type (e.g., roughing, finishing, profiling, spherical surfaces).
4. Cooling method:
Use cutting fluid or air cooling to improve tool life and ensure cutting stability.
