MCD (Mono-Crystalline Diamond) Double Flute End Mill are premium-grade tools specifically designed for ultra-precision machining of non-ferrous metals, optical materials, and advanced composites. They are widely applied in nanometer-level surface finishing processes. Feel free to contact us for further queries about our MCD cutting tools.
Hardness: HV9000–10000
Thermal Conductivity: 2000 W/m·K
Surface Finish: Workpiece roughness as low as Ra ≤ 0.01 μm
JoyJet, a leader in diamond tool manufacturing, offers:
High-Quality MCD Tools: Engineered for precision and durability in demanding applications.
Custom Solutions: Tailored end mills for specific materials and machining tasks.
Sharpening Services: Professional diamond tool sharpening service to restore performance and extend tool life.
Technical Expertise: Over a decade of experience in precision machining and tool design.
Timely Delivery: Efficient production and logistics to meet project deadlines.
Quality Assurance: Rigorous quality control ensures consistent performance and reliability.
For more information or to request a quote, contact JoyJet today.
Two flute end mills, including Double Flute MCD End Mills, are highly effective for specific machining tasks due to their design. Here are the key applications and benefits:
MCD end mills have a larger flute spacing compared to multi-flute designs, allowing for better chip removal. This makes them ideal for milling soft, gummy, or non-ferrous materials like aluminum, copper, brass, plastics, and composites (e.g., CFRP, GFRP), as well as hard non-metallic materials like ceramics, sapphire, and glass.
Applications: Widely used in electronics for milling sapphire or glass components, in automotive for aluminum parts, and in aerospace for composite materials, where clean chip evacuation prevents clogging and heat buildup.
The two-flute design reduces cutting forces and vibration, enabling precise milling with excellent surface finishes, often mirror-like in the case of MCD tools. This is critical for applications requiring tight tolerances (e.g., ±0.005mm) and minimal post-processing, such as mold making and consumer electronics.
Applications: Perfect for creating intricate geometries in tungsten carbide molds, machining semiconductor components, or producing high-quality finishes in aerospace and medical device manufacturing.
Lower Cutting Forces: Fewer flutes mean less contact with the workpiece, reducing heat and tool wear, especially in abrasive materials.
Versatility: Suitable for slotting, profiling, and finishing operations, particularly in CNC machining.
MCD Advantage: When made with monocrystalline diamond, these tools offer exceptional hardness (8000–10000 HK) and up to 50–100x longer tool life than carbide tools in abrasive applications.
Not ideal for ferrous materials (e.g., steel) due to chemical reactivity with MCD.
Less efficient for heavy material removal compared to multi-flute end mills, as they have fewer cutting edges.
JoyJet’s MCD Double Flute End Mills and diamond tools wholesale options are tailored for precision industries, with customizable options to meet specific needs. Contact JoyJet for more details or to discuss your application.
