JoyJet PCD tools are ideal for machining non-ferrous metals and non-metallic materials. They offer exceptional wear resistance, with a tool life up to 50–100 times longer than that of carbide tools when processing aluminum alloys. PCD tools are also suitable for machining highly abrasive materials such as carbon fiber and high-silicon aluminum alloys. Additionally, they are well-suited for precision electronic component manufacturing, capable of achieving a mirror-like surface finish with Ra ≤ 0.1 μm.
JoyJet PCD inserts (polycrystalline diamond tools) are highly favored in the machining field for their outstanding performance.
Excellent wear resistance with long service life,
It can quickly dissipate heat, reduce heat accumulation in the cutting zone, avoid thermal damage to workpieces and tools.
Small friction coefficient significantly reduces cutting force, reduces energy consumption, improves machining efficiency, and reduces tool wear.
Minimal thermal deformation ensures stable processing dimensions, especially suitable for precision machining with high accuracy requirements.
Material Selection: Indentify the workpiece material you want to process.
Machining Process: Select the right type of Joyjet diamond tool (e.g., end mills, turning tools, drill bits) and specific tool geometry based on the required cutting operations.
Cutting Parameters: Consider the intended cut speed, feed rate, and cut depth to optimize the performance.
Tool Life: Opt for tools with longer lifetimes to minimize replacement frequency and enhance production efficiency.
Machining Precision: Select tools that meet the precision requirements of the machining task to ensure high quality results.
The coating thickness of PCD tools critically affects tool lifespan through wear resistance and edge integrity. Optimal 5-8μm coatings provide 50-100X longer life than carbide in aluminum machining. Thinner 3-5μm coatings excel in fine finishing, while 8-12μm withstands abrasive composites. Excessive thickness (>12μm) risks delamination, while insufficient (<3μm) causes premature wear. JoyJet's precision-engineered 6±0.5μm PCD coating delivers maximum cost-efficiency, maintaining under 0.01mm wear after 10 hours in non-ferrous applications with consistent surface finish (Ra <0.5μm)
